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Less maintenance work and costs in automotive production

In the automotive industry, cables, e.g. on welding robots, are moved constantly and have to be protected from environmental influences. triflex R energy supplies protect cables during 3D and torsion movements of the robot. They are quick and easy to fill and therefore save valuable time. If you fit them with chainflex cables that have been specifically developed for applications with very high loads, you create an unbeatable team with long service life. Whether new project or retrofit - our solutions for automotive production are available as a universal modular kit and can be tailored to each application.

New from April 2020

 

Compact and light

Linear retraction system for robots with low payload


▲ Tech up

System weight of only 2.2kg with up to 290mm retraction length

More filling possible due to size 60

▼ Cost down

High running performance

Reduction of downtime, maintenance-free


More information about the retraction system TR.RSEC.60

Retraction system TR.RSEL.60  
Retraction system in compact sizes 60 and 65

▲ Tech up

Up to 380mm of retraction length

Also available with guide plate for less wear

▼ Cost down

Less downtime, maintenance-free

Modularised structure to the retraction systems 70 and 85


More information about the TR.RSEL.60

Fibre-rod system for cables on the UR10/UR10e robot  
Fibre-rod system for UR10 + UR10e

▲ Tech up

Continuously adjustable due to elongated holes

Easy to retrofit

▼ Cost down

Installed within just a few minutes

Reduction of downtime and  waiting times


More information about fixture TR.917.924

e-spool flex  
Cable reel without slip ring

▲ Tech up

Uninterrupted guide of power, data, liquids or air

Constant tensile strain on the cable

▼ Cost down

Cost-effective in case of repair, as individual components can be replaced


Find out more about e-spool flex

Products for automotive production

triflex® R  
e-chains for robotics applications

Specifically developed for multi-axis robots

High tensile strength

High torsion resistance and defined torsion stop-dog

Modular design, can be easily lengthened and shortened

Retraction systems



More information:

e-chain E4  
e-chains for linear movements

Shorter cable lengths, as there is no deflection

Cost-effective

Space-saving design

Fewer deflection points

Higher process reliability for LLK and supply hoses


More information:

chainflex robot cable  
Cables for motion

Torsion and 7th axis cables with 36-month guarantee

Estimated service life can be calculated online

Sold by the metre or readily harnessed

No cutting charges, no minimum quantity surcharges

delivered from 24 hrs


More information:

smart plastics e-chain  
Predictive maintenance and crash avoidance

Sensors for energy chains, cables and bearing technology

Integration into existing infrastructure

Optional cloud connection

Plan servicing work

Receive report of imminent downtime in time



Find out more

triflex readychain  
Package deals

Harnessed dress packs for welding robots

e-chain®, filled with chainflex cables and hoses for the supply of energy, data and media

can be harnessed with original connectors in accordance with 24 manufacturer standards


Request package

drylin® T  
Bearing technology

Sliding instead of rolling with linear rails

Often 1:1 interchangeable with metallic solutions

Corrosion-free and insensitive to dirt, water, chemicals, heat or impacts

Lightweight and robust



Find out more

 

Tested in the test laboratory for use in the real world

In the industry's largest test lab, e-chains and chainflex cables are tested for continuous load, very small installation spaces, media resistance and quiet operation in realistic conditions.

Successfully used in automotive production

No loops thanks to retraction system These robots by the company Bielomatik are equipped with triflex R RSP retraction systems and triflex R energy chains. The retraction systems help avoid the creation of loops and the e-chains ensure long-lasting cable protection despite the continuous and rapid torsion movements. The robots are used for the final processing of plastic moulded parts and work in flexible production cells.

 
smart plastics automotive production

Avoid unplanned downtimes due to intelligent energy chain monitoring In an Austrian motor plant, isense EC modules are used for monitoring abrasion and breaks. They continuously record the condition of the components and signal as soon as a repair or replacement is required. That way it is possible to avoid surprising plant downtimes resulting in expensive production losses. » Go to detailed application report

 

More information