My contact person
Select location

After selection of your ZIP code, we designate the relevant staff to attend to you at once.

iSense EC.PR

EC.PR protection for travels of up to
1000m – along their entire length

Avoid system-dependent imprecision for push/pull force monitoring systems on travels longer than 150 m

System-dependent imprecision due to static force limits for travels > 150m are a thing of the past.
Now there is the new EC. PR module. Here, force limits are dynamically adjusted with information  from PLC control systems, OPC-UA servers, or analogue (4-20 mA) path measurement systems (Profinet /EC. PP).  This reduces repair cost and effort; replacing a stacker reclaimer , for example, costs €30,000 or more.
 


Tech up with igus news

Tech up

  • Position-dependent reduction of maximum push/pull force limits at which the system is shut down – freely
    defined for each point along the travel.
  • Position information via additional modules from Siemens PLC, OPC-UA servers, or analogue or digital path measurement systems.

Cost down with igus news

Cost down

  • Avoid unplanned repair costs such as €40,000 or more for replacing a stacker reclaimer.
  • Integration into existing control concepts and switch cabinets
  • Standard strain gauge sensors and load cells can be used in igus® floating moving ends

Evidence from igus news

Proof

Recycling with igus news

Sustainability

  • Benefits such as reduction of CO² emissions by 32kg per eliminated repair deployment. 2
  • Less raw material required thanks to the option of partial repair instead of complete replacement.
  • More on the igus contribution Plastic2Oil

EC.PR animation

explains the system in 60 seconds

  • Smart position determination with push/pull force reference
  • Condition monitoring for gliding applications
  • So-called beacons on the guide trough communicate the moving end's exact position
  • each position is assigned a defined push/pull force
  • if the assigned force is exceeded, the system switches off automatically, preventing a crash

Explanation video for EC.PR

Richard Habering explains the system in 125 seconds


Potential application areas

We have developed EC.PR for this purpose

 

  • Long travels > 150m in project business
 
  • Stacker - reclaimer
 
  • Automatic cranes

isense EC.PR position-dependent push/pull force measurement

Sample


can be delivered within 14 days for BETA TEST projects 

Request EC. PR

Availability


Delivery time for BETA test projects: 14 days

1igus® application at Tata Steel in Haldia, India with a travel of 480m and a chain length of 240m was able to avoid a replacement worth about €40,000
2Randomly chosen Mercedes vehicle built in 2015 with 160 grammes of CO²/km at a randomly defined 100-km departure/arrival


Consulting

I would be happy to answer your questions personally

Shipping and consultation

In person:

Monday to Friday from 7 am - 8 pm.
Saturdays from 8 am- 12 pm.

Online:

24h