Digitalisation on all (process) routes: Lean, green ... and smart

• C6.29: expansion of the successful C6 product range, the clean-chain for the cleanroom applications of the future; now also with smart i.Sense EC.P push/pull force monitoring
• GLO.56.CR: cleanroom-compatible roller supports for long travels including i.Sense EC.P push/pull force monitoring as an option
• E6.29: cleanroom-compatible - now available from stock in the ESD catalogue - and now also with smart i.Sense EC.P push/pull force monitoring

• Theatre e-spool: a load cell sensor monitors the force of the three springs included. In addition, a rotation sensor counts the number of drum revolutions and determines the position of the chain.
• Steel rotation module V2 (SRM-L): to increase system safety, the i.Sense EC.P is installed at the moving end of the chain for intelligent push/pull force monitoring.

Tech up

• Increase in machine availability and maximum service life
• Improved fault analysis thanks to real-time machine data collection
• Simple integration into Industry 4.0/smart-factory concepts

Cost down

• Elimination of unplanned downtimes or machine failures
• Reduced maintenance costs due to early warnings
• Implementation of condition-based maintenance

Proof

• Ongoing test series in the industry's largest test laboratory for dynamic energy transfer systems
• Over 2,500 successful customer projects with i.Sense smart condition monitoring

Sustainability

• Unplanned service calls can be avoided - approx. 3.6kg of CO2 saved per 100km trip
• Remote access to real-time machine data saves numerous physical journeys

Avoid breakdowns, increase service life

i.Cee provides CFL with an estimate of the system's service life, taking into account condition monitoring data such as temperature, travel speed or distance travelled, and provides maintenance and inspection instructions.

Worldwide customer applications

Whether in international automotive production, the global crane industry or in regional wastewater treatment plants, i.Sense EC.P systems are used successfully wherever maintenance costs are saved and machine downtime is prevented:

• i.Sense: [Sense = Gefühl] Describes the area of igus® condition monitoring
• Records the machine status regularly or permanently
• Uses fast switch-off to avoid crashes
• Records data via modules
• i.Sense EC.P: Push/pull force detection for energy chains
• i.Sense EC.B: Breakage detection for energy chains
• i.Sense CF.P: Tensile force monitoring of the cables

• i.Cee: [Cee, abgeleitet von see = sehen] Describes the area of igus® predictive maintenance
• Predicts maintenance with pinpoint accuracy
• Prevents downtime or loss of quality
• Wide range of input options (Siemens PLC connection, integrated EC.W/EC.IM acceleration sensors, OPC UA server etc.)
• Customised output channels (IoT Cloud dashboard, local HTTP dashboard, SMS, FANUC FIELD system integration etc.)