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Durable polymer solutions for track-laying machines

Profile

  • What was required? plain bearings, energy supply systems, cables 
  • Requirements: weather-resistant components for track-laying machines 
  • Industry: railway technology - special vehicles 
  • Success for the customer: maintenance-free and extremely durable components 

In order to build new tracks for trains or trams, complex machinery is needed. Bearing points in track construction machines are exposed to considerable mechanical forces, vibrations, dust and weather influences. All these factors are no longer a problem if iglidur plain bearings are used. For high mechanical forces such as edge loads or shocks, there are specially developed iglidur materials that withstand static loads up to 200MPa and dynamic loads up to 140MPa.

Special vehicles with igus products

Due to their dampening material properties, vibrations are not a problem. Due to their incorporated solid lubrication, the polymer plain bearings do not require additional lubrication. This makes them not only maintenance-free, but also robust regarding dust and dirt, which does not stick to the bearings. The plain bearings are ideal for achieving high cycle rates of track tamping machines.  
 

Energy supply systems and chainflex cables are also used in track construction machines. Due to their special design, they are very stable and durable. As a result, they also enable safe and reliable cable guidance and protection even in extremely harsh environments. Equipping the e-chains with the fail-safe chainflex cables increases the application's service life significantly. These cables have been developed especially for high loads, withstand extremely small bend radii and torsional movements and have a 36-month guarantee. Both the energy supply system and the cables are weather-resistant and can easily withstand heat and cold. e-chains and chainflex cables are offered together as harnessed readychain. This means that the energy supply is equipped with the suitable cables and connectors according to your requirements.  


To the products used


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The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH