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  3. triflex® RS universal module

triflex® RS dresspack compact universal module for industrial robots

Universal module for all motions on the robot

triflex® RS dress pack is a very compact universal module that can be attached to the fastening points on the robot. Due to the low installation height and the triflex® R chain guide running parallel to the robot arm, applications with a very small installation space can also be implemented. The triflex® RS dress pack with integrated fibre glass rods offers an excellent option for implementing energy supply to the robot head safely and without cable stress.
Our staff will be happy to answer questions about your specific application directly on site.
 

 
 

triflex R RS system


 
1: Single module, space-saving and quickly mounted on the industrial robot
 
2: Integrated fibre rods prevent loop formation
 
3: End stop for defined, free movement
 
4: Mounting brackets for secure fastening
 
5: Gliding feed-through for close, parallel guidance on the robot arm

Application example

  • Standard package for all applications, can be installed straightaway
  • Retraction system works with energy chains from the TRE and TRC series
  • Well-suited to harsh environments – low wear
  • Integrated fibre glass rods for retraction force
  • First choice for robotic applications with tight installation space
  • Saves space - small installation height and closely routed on the robotic arm
  • Excellent service life
  • Universal application

Retraction system in application
triflex R retraction system in use

Complete system in 4 steps

Step 1

Selection of the correct chain size

  • Determine the number and outer diameters of the cables and hoses that are routed from Axes 3-6
  • With the help of the interior separation configurator, you can determine the right chain size that can easily accommodate all the desired cables.
  • When selecting an e-chain, note that only TRC and TRE.B can be used with this system

go to the configurator

Step 2

Step 2

Selection of the appropriate RS mounting plate

  • For the chain sizes you have selected, use the following table to select the appropriate mounting plate.
  • The mounting plate comes directly with mounting brackets and gliding feed-through (see picture) in the appropriate e-chain size.
  • Select the mounting plate that goes with the e-chain size selected in Step 1
  • Finally,you can choose whether the your system's fixed end is on the left or right side. 

Step 3

Step 3

Selection of chain design and additional length

  • First decide whether the desired chain should have an open (TRE.B) or enclosed design (TRC). 
  • Use one of the lower two drop-down menus to select the chain package for the e-chain size determined in step 1.
  • The last step is to decide on the additional chain length (grey area in the picture) 
  • Example: in step 1, if you have chosen an enclosed design (TRC) of the e-chain in size 70 and would like to have 1,000mm additional chain outside the retraction system, then the correct part number is: TRC. RS.70.110.1000.0

Step 4

Step 4

Selection of the right adapter

  • Quick attachment of the RS system to the original mounting points of the robot
  • Available from stock 

CAD file for adapter

Mounting plate for retraction system

Step 2

  • You can choose whether the energy chain is extended on the right or left side
  • Direction of view to determine the fixed end, whether left or right, is always from behind
  • Mounting brackets & gliding feed-through are included with delivery

triflex RS drawing
triflex RS system profile Diagram shows fixed end on the left
Part No. Fixed end side A
in mm		 B
in mm		 C
in mm		 D
in mm		 Weight
in kg
Price
ready for shipping in 48 hours TR.RS.40.L Fixed end left 576 301 95 51 3.5 294.35 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.40.R Fixed end right 576 301 95 51 3.5 294.35 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.60.L Fixed end left 900 528 150 65 8.7 486.82 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.60.R Fixed end right 900 528 150 65 8.7 486.82 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.70.L Fixed end left 900 545 167 65 9.2 495.92 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.70.R Fixed end right 900 545 167 65 9.2 495.92 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.85.L Fixed end left 900 565 167 65 9.5 513.77 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.85.R Fixed end right 900 565 167 65 9.5 513.77 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.100.L Fixed end left 938 614 167 108 11.5 925.68 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.100.R Fixed end right 938 614 167 108 11.5 925.68 USD Add to shopping cart
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TRE.B the open design

Step 3

  • TRE.B version can absorb 4 times more tensile force than the TRC version
  • Open type design means that the cables and hoses can simply be pressed into the energy chain
  • Select the size that fits your chosen RS systems
  • Via the part number you can specify the additional chain length (500mm, 1000mm, 1500m or 2000mm) which should be available outside the RS.

TRC the enclosed design

Step 3

  • Enclosed design of construction means maximum protection against external influences
  • Select the size that fits your chosen RS systems
  • Via the part number you can specify the additional chain length (500mm, 1000mm, 1500m or 2000mm) which should be available outside the RS.

Cover for the RS retraction system

 

  • Ideal for overhead work
  • Provides additional support for the energy supply
  • Surfaces for additional lightweight attachments or for application labelling

triflex R Cover for RS systems

Cover product range for the RS retraction system

technical drawing


Part No. Size index A
in mm		 B
in mm		 C
in mm		 D
in mm		 Fill weight
in kg		 Product weight
in kg
Price
ready for shipping in 48 hours TR.RS.40.COVER 40 101.7 550 567.5 244.6 1,5 2.6 244.91 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.60.COVER 60 170.7 850 880 344.6 3,5 7.2 291.75 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.70.COVER 70 170.7 850 880 344.6 3,5 7.2 294.56 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.85.COVER 85 170.7 850 880 344.6 3,5 7.2 274.43 USD Add to shopping cart
ready for shipping in 48 hours TR.RS.100.COVER 100 172 853 910.5 397.6 3,5 8 277.63 USD Add to shopping cart
More about selected part:
3D-CAD 3D-CAD
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Assembly video

How to install the whole system

3D CAD data:

All CAD data for triflex® RS dresspack systems are available for download in various formats in the igus® CAD section.

Video examples:

ready for shipping in 48 hours
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