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Selection table and design data for twisterchain guide troughs

New generation of twisterchain guide troughs

twisterchain new guide trough

Reduce installation time and costs - increase service life!
With the Twister trough type 01, the previously time-consuming adjustment work is significantly decreased from 6 to 2 hours. As its construction consists almost entirely of plastic, it can help prolong the service life of your system while minimising noise. Available for all twisterchain models from the new and previous product range.

  • Suitable for high dynamics thanks to full guidance of the upper run
  • Quieter and smoother guidance in the trough thanks to continuous upper run guide
  • Upper run is guided in the new plastic trough and supported across the entire width
  • Pre-fitted delivery available
  • Easy adjustment, alignment and handling
  • Installation time reduced from 6 to 2 hours
twister_new_selection_01

A = upper run
B = lower run
Few components, easy handling - diagram shows a 180° application

twister_new_selection_02

Easier alignment on the robot thanks to defined angular grid and pre-drilled holes for height fixing

twister_new_selection_03

HF = total height
X1 = internal machine limit
X2 = outer machine limit
B = rotary axis

twister_new_selection_04

Min. installation space required for the twisterchain trough system

Installation dimensions

X1 inner machine limit and X2 outer machine limit of the guide trough
AR [mm]X2 [mm]X1 [mm]depending on Bi [mm]
TC3248087.5100 108125137.5150
400480270250250220210200
500580-350350320310300
600680--450420410400
TC4287.5100108125137.5150162.5168175187.5200
400480270250 250 220210200190190180--
500580-250 250 220210200190190180180150
600680--250 220210200190190180180150
TC56--125137.5150162.5-175187200
650730---470460450440-430420400
750830----460450440-430420400
850930-----450440-430420400
280850687587.5100108125137.5150
400480290280 270270250250220210200
500580390 380370 370 350350320310300
600680490480470470450450420410400
380850687587.5100108125137.5150162.5168175187.5200
400480290280 270270250250220210200190190180180150
500580390 380370 370 350350320310300290290280280250
600680490480470470450450420410400390 390 380380350
4008506575100112125137.5150162.5175187.5200
650730540530520500490470460450440430420400
750830640630620600590570560550540530520500

Installation height

HF depending on bend radius of twisterchain guide trough

R [mm]100125150175200250300400
Series HF Installation height [mm]
TC32370420470520570670--
TC42 380430480530580680--
TC56 --500-6007008001000
2808 370420470520570670--
3808 380430480530580680--
4808 --500-6007008001000
twister_new_selection

Rotation angle | W1 and Wtotal

Wges. Rotation angle of system [°]W1Angle of lower run [°]
90°45°
180°90°
270° 135°
360°180°

Rotation angle

W2 angle of upper run trough [°] twisterchain guide trough

ARSeriesR [mm]100125150175200250300400
[mm]W2 Rotation angle[°]
400TC32/TC42/2808/380890° 90° 90° 90° 90° 90° 90° 90°
500TC32/TC42/2808/380890° 90° 90° 90° 90° 90° 90° 90°
600TC32/TC42/2808/3808135°135°135°135°90° 90° 90° 90°
650TC56/4008/TC42135°135°135°135°90° 90° 90° 90°
750TC56/4008/TC42135°135°135°135°135°135°90° 90°
850TC56/4008/TC42135°135°135°135°135°135°135°135°
twister_new_selection_07

AR = outer radius of chain

IR = inner radius of chain

R = bend radius of chain

X1 = inner machine limit

X2 = outer machine limit

HF = total height of trough

W1 = angle of upper run trough

W2 = angle of lower run trough

Wtotal = rotation angle of the system

Trough
Trough

9XXX.31Complete trough
(with bottom supports, height adjustment and mounting brackets)

Trough
Trough

9XXX.32
Upper and lower run troughs
(without bottom supports and height adjustment)

Trough
Trough

9XXX.30
Lower run trough
(with mounting brackets)

Order example for guide trough

Order example for a twisterchain guide trough

R - bend radius, add the corresponding value
Bi - inner width, add the corresponding value
Outer radius
Rotation angle of the application (90°, 180°, 270°, 360°)
Trough design
Guide trough - selected series

Further order examples

Complete trough

Part No. 94008.31.180.600/06.250

Lower run trough only

Part No. 94008.30.180.600/06.250

Upper and lower run trough without base support

Part No. 94008.32.180.600/06.250

Part No. SeriesOuter radius AR [mm]Rotation angle from-to α [°]Part No. Complete troughPart No. Upper/lower run troughPart No. Lower run trough
TC32/TC42/2808/38084000 - 90°9XXX.31.90.400/Bi.R9XXX.32.90.400/Bi.R9XXX.30.90.400/Bi.R
90° - 180°9XXX.31.180.400/Bi.R9XXX.32.180.400/Bi.R9XXX.30.180.400/Bi.R
180° - 270° 9XXX.31.270.400/Bi.R9XXX.32.270.400/Bi.R9XXX.30.270.400/Bi.R
270° - 360°9XXX.31.360.400/Bi.R9XXX.32.360.400/Bi.R9XXX.30.360.400/Bi.R
5000 - 90°9XXX.31.90.500/Bi.R9XXX.32.90.500/Bi.R9XXX.30.90.500/Bi.R
90° - 180°9XXX.31.180.500/Bi.R9XXX.32.180.500/Bi.R9XXX.30.180.500/Bi.R
180° - 270° 9XXX.31.270.500/Bi.R9XXX.32.270.500/Bi.R9XXX.30.270.500/Bi.R
270° - 360°9XXX.31.360.500/Bi.R 9XXX.32.360.500/Bi.R 9XXX.30.360.500/Bi.R
6000 - 90°9XXX.31.90.600/Bi.R9XXX.32.90.600/Bi.R9XXX.30.90.600/Bi.R
90° - 180°9XXX.31.180.600/Bi.R9XXX.32.180.600/Bi.R9XXX.30.180.600/Bi.R
180° - 270° 9XXX.31.270.600/Bi.R9XXX.32.270.600/Bi.R9XXX.30.270.600/Bi.R
270° - 360°9XXX.31.360.600/Bi.R9XXX.32.360.600/Bi.R9XXX.30.360.600/Bi.R
TC56 /40086500 - 90°9XXX.31.90.650/Bi.R9XXX.32.90.650/Bi.R9XXX.30.90.650/Bi.R
90° - 180°9XXX.31.180.650/Bi.R9XXX.32.180.650/Bi.R9XXX.30.180.650/Bi.R
180° - 270°9XXX.31.270.650/Bi.R9XXX.32.270.650/Bi.R9XXX.30.270.650/Bi.R
270° - 360°9XXX.31.360.650/Bi.R 9XXX.32.360.650/Bi.R9XXX.30.360.650/Bi.R
7500 - 90°9XXX.31.90.750/Bi.R9XXX.32.90.750/Bi.R 9XXX.30.90.750/Bi.R
90° - 180°9XXX.31.180.750/Bi.R 9XXX.32.180.750/Bi.R 9XXX.30.180.750/Bi.R
180° - 270°9XXX.31.270.750/Bi.R9XXX.32.270.750/Bi.R9XXX.30.270.750/Bi.R
270° - 360°9XXX.31.360.750/Bi.R 9XXX.32.360.750/Bi.R9XXX.30.360.750/Bi.R
8500 - 90°9XXX.31.90.850/Bi.R 9XXX.32.90.850/Bi.R9XXX.30.90.850/Bi.R
90° - 180°9XXX.31.180.850/Bi.R 9XXX.32.180.850/Bi.R9XXX.30.180.850/Bi.R
180° - 270°9XXX.31.270.850/Bi.R9XXX.32.270.850/Bi.R9XXX.30.270.850/Bi.R
270° - 360°9XXX.31.360.850/Bi.R9XXX.32.360.850/Bi.R9XXX.30.360.850/Bi.R

Consulting

I look forward to answering your questions

Dieter Reitz
Dieter Reitz+49 2203 9649 7070Write e-mail

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