The assembly transport rack for ready-to-install energy supplies
The readychain rack is an individual rack consisting of a modular system, which makes the transport and assembly of a harnessed energy supply system easier. In order to bring it quickly and safely to the machine, igus has developed a telescopic, modular transport rack. It can be adjusted to the millimetre to interface with the customer machine and be installed within just one working day. In mechanical and plant engineering, process costs in the prototype phase decrease by up to 80%. This cost-effective concept pays off starting with the production of just a few machines per year, enabling you to take advantage of the modular rack even for small batches.
The readychain system covers pre-assembled, tailor-made energy chain systems. The plug & play solutions are configured, manufactured and delivered according to individual customer specifications. The use of the assembly rack pays for itself from five systems per year.
The telescopic supports and struts of the readychain rack allow flexible adaptation to the installation needs on site. Changes in high-volume production can be carried out without problems. By using modular parts, additional components can also be easily attached to the rack.
Sustainable due to unlimited re-usability
The components of the readychain rack are galvanised and designed for a long service life. Each rack can be constructed within a few hours. The individual elements can be reused in other racks at any time, removing the need to dispose of custom-made parts, such as conventional welded transport racks.
Precisely fitting plug & play
All interfaces and attachments are designed in such a way that the installation of the energy chain can be managed quickly and easily. The complete package includes the matching plugs and connectors, plates, sensor actuator boxes, linear bearings, links to the central lubrication etc., all reducing the installation time considerably.
Easy transport
The highly durable modular travel units reduce transport time and in addition decrease the handling effort during assembly. Up to now, forklifts or cranes have been necessary for internal transport and for positioning the complete units.
Application example
Minutes instead of days
Complete solution reduces assembly times of machining centres
Normally, machine tool manufacturers try to avoid situations where too many different work steps have to be carried out on a system at the same time. A lot of manual work done by different employees does not automatically enhance efficiency; on the contrary, it increases the probability that errors can occur.
By using readychain systems, all four e-chains can be fully installed in half a day. Previously, two employees took one and half weeks for the work on the X-axis of an AERO system and a further week for the energy supply of the Y and Z-axes. In this way, Hartford is able to cut out some work steps, reduce process costs and, at the same time, greatly improve productivity.
Offering around 4,600 harnessed motor, servo, signal and encoder cables, igus is the world's No. 1 when it comes to harnessed cables for use in energy chains.
High-performance plug-in connectors, signal plug-in connectors and several thousand connector components – igus provides a high level of availability with short delivery times.
Cables sold by the metre for moving applications in energy chains: chainflex meets all requirements for electromagnetic compatibility as well as the standards and guidelines such as UL, CSA, EAC and much more.