iSet smart plastics | Condition monitoring and predictive maintenance in a single set

Energy chain system:i.Sense and i.Cee for gliding applications

Complete set includes:
i.Sense components for condition monitoring:
EC.P, EC.B, i.Sense: module II, connection cables,
and
i.Cee components for predictive maintenance: 
i.Cee:plus module II, i.Cee dashboard, SMS module, wear sensors

Application parameters:
Sliding e-chain
Centre fixed
Switch cabinet position at the moving end or fixed end
Motion profile recording via customer PLC

Areas of application:
Production lines, assembly halls, indoor and outdoor cranes, sewage treatment plants, material handling, automotive production
Shop                        3D-CAD

Parts list


Article designationExample pictureQuantity

EC.P sensors
SMA_PROD_EC.P_OnlineShop_DMS Sensor_v1.png
1 x MAT904120364
1 x MAT904120354

EC.B Sensor Type A
SMA_PROD_EC.B_OnlineShop_Sensorbox_v1.jpg
1 x IS.EC.B.SU.02.A

i.Sense universal module 4 sensor
SMA_PROD_iSense_1.tif
1 x IS.EC.U04.01.01.0.BETA

i.Cee: local DIN top-hat rail module
SMA_PROD_iCee_1.tif
1 x IS.PLUS.01.01.0.BETA

Connecting cables
chainflex_CF10.tif
2 x CF10.03.05.INI
1 x CF10.02.04

Features and benefits

Only the intelligent networking of the individual components creates the right basis for predictive maintenance concepts. The central element of this system is the i.Cee software. This software, in conjunction with sensors on the energy chain, transforms our products into smart products. 

This upgrade enables you to determine the maximum service life of your igus product, and the i.Cee system specifies the perfect time for servicing.
  • Continuous pull/push force monitoring with i.Sense EC.P sensors
  • Energy chain monitoring for breakage (i.Sense EC.B)
  • Evaluation of the sensor data in the module
  • Lightning-fast information to the PLC  when there are unusual events
  • Service life calculation based on actual usage (determined with wear sensors)
  • Maintenance management
  • SMS - Alerting

Industry 4.0: real-world examples

Customer applications with smart plastics


Suitable products

e-chains

  • Cable-friendly due to smooth contours
  • Many options in terms of movement and length
  • Lightweight, modular, strong, quiet, easy to open

chainflex cables

  • Largest assortment with 1,354 cable types
  • Fail-safe, with 36-month guarantee
  • From a length of 1m within 24 hrs

Further information


iSets

Overview of other complete energy chain sets

Knowledge base

All important answers about smart plastics